GN shale shaker

GN Solids America LLC is the branch company GN Solids Control Co., Ltd situated in Hebei province.  Because of our prime demanding for consult, purchase and repair in our machinery from both North and South USA region, we elect to determine a purchase and repair station situated core gas and oil industry, Houston, Texas USA in start of 2014.  GN Solids America LLC solids control machineries is API licensed, satisfy the industry standard and excess customer's expectation.  GN Solids America LLC's core machinery is model GNZS594E-HB shale shaker.

In solids control process stage, shale shaker at because the first stage machinery process. It'll filter large solids cutting within the mud come with the over flow line. Partials bigger than 175 microns is going to be separated. GN Solids America's shale shaker GNZS594E-HB is other option match up against popular M I Swaco Mongoose Professional Shaker.  GNZS594E-HB has large treating capacity of 616 GPM. The buffer box switches into back set helps make the height to a minimum to satisfy the various overflow lines height. This shaker is really a 4 panel single deck shale shaker similar with M I Swaco Professional Shaker. The shale shaker screens adopt composite material for longer existence usage. The screens are interchangeable with M I Swaco Mongoose screens. Clients using M I Swaco Professional Shaker who would like to maintain low and consist of operation cost, GNZS594E-HB shale shaker itself and also the screens will work outstanding first stage of solids control process.  The screens adopt block tightening system for fast and easy change screen. In addition, the shale shaker deck switches into electrical adjustment and mechanical adjustment is perfect for support. The vibrating motors GN Solids America LLC pair with two Martins 2.5 Hp motor the control box is met IEC EX, ATEX AND UL explosion proof and licensed.

Drilling waste drying system at jobsite

Drilling waste drying product is designed making by China leading solids control manufacturing GN Solids Control. Beside China, GN’s drilling waste drying product is running at worldwide job site, like Russia, Kazakhstan, Ukraine, South America, Argentina, Malaysia, Singapore, Libya, Egypt, Algeria, Nigeria, The other agents, Tunisia, Iran, Iraq, Yemen, Kuwait, Oman, UAE, U.S.A, Belgium, Australia, India, Indonesia ,etc..

The machine can be used to treat oil base mud drilling cuttings, water base mud drilling cuttings, in addition to Synthetic base drilling cuttings. It is also utilized for oily sludge separation.

GN designed drilling waste drying system including the following equipment:

1) Vertical cuttings dryer (also named vertical cutting dryer), model GNCD930C, 1 set

Beyond other brand vertical cuttings dryer, they are able to only treat oil base mud, GN vertical cuttings dryer can be used as both oil based mud and water based mud. With GN special design Air Knife, it prevents the dryer from been blocked throughout separation.

2) Decanter centrifuge, GNLW363BD-VFD, 1 set

It's a 14’’ high-speed decanter centrifuge, with PLC type VFD user interface. The user interface is positive pressurized appropriate for top temperature area.

3) Screw pump, 2 sets

One set screw pump 4kw is eliminating for that vertical cuttings dryer

One set screw pump 7.5kw can be used to transfer drill mud from vertical cuttings dryer and feed to decanter centrifuge.

Both screw pumps utilize stainless material for fluid touch parts. It has much more lifetime and it’s simple for maintenance.

Many customer questions why we use stainless screw pump for vertical cuttings dryer eliminating system, can standard water pump or centrifugal pump are utilized? The reply is no. As vertical cuttings dryer is principally accustomed to treat oil base mud, water can't be utilized for eliminating. Base oil or clean drilling liquids can be the normally material for eliminating.

4) A transfer tank with large skid.

The tank should be utilized to store drilling liquids from vertical cuttings dryer. After which screw pump transfer and feed to decanter centrifuge.

A large skid around the tank is skid for vertical cuttings dryer.

Screw conveyer will be utilized to transfer the solids released from vertical cuttings dryer.

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An Intro of ZJ70D mud recycling system

Once we have spoken before, many world customers are visiting GN Solids Control Co for turnkey solutions on gas and oil industries. And GN is supplying increasingly more drilling liquids control system for clients around the globe.

Regarding to ZJ 70D (2000 Hp) system, this mud recycling system has 8 tanks for solids control. Today, let’s provide you with the brief introduction from what we should finish before.

1. #5 Tanks:

Five tanks are really a weighting and premixing tank. Its 2 separated compartments: one compartment is weighting compartment, with the level of 52 m3 and efficient volume 36.4 m3. The first is heavy mud compartment, whose volume is 34m3 and efficient volume is 23.8 m3.

On top of this mud tank, it's outfitted with 3 teams of mud agitator (15kw), 2 teams of mud guns. Around the left finish of the tank, it's mounted with 2 teams of weighting pumps (75kw). And at the base, the tank is bound with 2 sets direct injection hoppers.

2. #6 tank:

This tank has only one compartment, which is often used for delivering mud for centrifugal pumps. Using the effective amount of 60.2 m3, this tank is bound with 3 teams of mud agitator (15kw) and a pair of teams of mud guns.

3. # 7 tank & # 8 tanks:

For # 7 tanks and # 8 tanks, both are storage tanks. Which two tanks are fixed with 3 teams of mud agitator (15kw) and a pair of teams of mud guns.

4. Trip tank：

You will find 1 group of mud agitator (15kw), 1 group of mud guns and a pair of teams of feeding pumps installed on this trip tank. The level of this tank is 20 m3, as the effective volume is 14 m3.

Centrifuge maintenance

While operating well drilling, the drilling fluid centrifuge machinery is among the central equipment that's frequently used, its purpose is principally utilized for separating fine solid debris whose diameter size are 2-7 μm in the drilling fluid.   Using the  drilling fluid centrifuge to get rid of solid debris,  it may effectively well lubricated and  protected  the drill bit, Additionally, it has an essential role of enhancing drilling bit speed. Using the oil drilling industry ways and also the technology is getting mature; the drilling fluid centrifuge manufacturing technologies have been greatly enhanced too. However, you will find some natural mechanical issues otherwise solved it'll provide the operators many function issues.

We as manufacturer frequently seen operators encounter issues below:

1. Bowl fault.

2. Consumable parts (inlet pipe, shockproof strip) problem.

3. Excessive vibration wile machine is presently working.

4. Outlet obstructing by solids desire to remove from fluid.

5. Explosion-proof plug damage.

6. Centrifuge scroll damage.

7. Bearings failure while procedure for operation.

8. Drilling fluid centrifuge hoses damage.

We as manufacturer suggest below if such issues operators encounter

Operators must realize that regular maintenance around the centrifuge for example regular washing the inlet and outlet by filling water or diesel is dependent what type of fluid it requires process.  It's also crucial that add grease towards the bearing parts to make sure proper lube.

Operators needs regularly inspect frequently- broken parts around the drilling fluid centrifuge, so on hoses. To be able to make sure the process in using these parts in normal way this influences the development. Finally, electronic areas of the centrifuge will work the best by running certain duration of time period (like none-stop for hrs.). It requires, lessen the rapid turn off and on from the centrifuge. If correctly operate the centrifuge like mention above, and then operators will discover centrifuge failure rate is going to be reduced throughout process the drilling fluid.

PVOC Certificate for GN Mud System

Lately, GN solids control has manufactured some mud system for geothermal power drilling, which is shipped to Kenya. GN is focused on creating and accumulating solids control system for oil and gas drilling, mud system for geothermal power drilling, mud cleaning system for HDD drilling and tunneling. Using its top quality and strict quality management standards and systems, GN is the top and first API licensed solids control company in China. Recently, the client visited GN factory for inspection. The testing was effectively finished, showing the mud system works well, though there have been modification brought out by the client. Before delivery, this technique ought to be PVOC licensed.

The entire title of PVOC is Pre-Export Verification of Commodity. It's checking standards needed by KEBS for conveying commodity to Kenya. When the commodity indexed by PVOC submissions are looked over to stay in compliance with PVOC, COC (certificate of commodity) is going to be released for custom clearance otherwise, the commodity won't be permitted into Kenya. GN mud system for geothermal power drilling goes towards the catalog indexed by PVOC, so COC is needed for export otherwise; GN mud system won't be permitted shipped to Kenya.

As the customer’s visit, we're also planning documents needed for PVOC. It's at the first time we all do this, so it's just a little confusing and hard for all of us. But, with the aid of an agent for PVOC, we finally summit the documents within this week, and contains been approved. The next phase is going to be inspection from the commodity, it happened several days ago. And we cope with the inspection, we'll obtain the COC. Then GN mud system has been shipped to Kenya, and arrived in Kenya. And the customer was satisfied after the mud system performing well in the worksite.

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Electric Tension/ frequency for solids control equipment

For oil and gas drilling area, you will find generally 2 kinds of Electric Tension/Frequency. It might make the decision by Rig Electric Tension/Frequency. Other equipment utilized in rig site should adhere to the Rig Electric Tension/frequency. The first is 460V/60HZ, this standard rig is usually from Western nations and European nations, like America, Canada etc. the other is 380V/50HZ, this standard rig is usually from Eastern nations, Like China. So, once the buyer buy some equipment with motor/ electrical parts, it is best to verify the Electric Tension/frequency first.

Like our decanter centrifuge for oil drilling and solids control, you will find two motor and an electrical control panel. GNLW363BG Centrifuge is by using two motor, one motor 37kw and something motor 11kw the control panel is really a small cabinet 600mm x 800mm x 400mm. It has to be utilized in correct Electric Tension/frequency.

1) When the centrifuge motor and control panel is 380V/50HZ, it can't work under 460V/60HZ. You will find two points:

a. when the motor working under 460V/60HZ, the motor itself not a problem for brief time, however the centrifuge speed will be much greater than stand speed ( 3200rpm), thus damages the centrifuge parts.

b. When the control panel working under 460V/60HZ, the control panel insides parts is going to be burned fast.

2) When the centrifuge motor and control panel is 460V/60HZ, it may work under 380V/50HZ for brief time for you to test the gear, but cannot working very long time.

A. the centrifuge bowl speed cannot achieve to 3200rpm.

B. the motor lifetime will be reduced.

That's why once the customer give orders on solids control equipment, we generally will confirm with customer on Electric Tension/frequency first.

Question: So what can we do when the Electric Tension/frequency is wrong once the equipment get to our jobsite?

Solution: We are able to buy Electric Tension/frequency convertor. There are some convertor manufacturers from China who are able to supply this. For instance convertor change Electric Tension/frequency from 460V/60HZ to 380V/50HZ or change Electric Tension/frequency from 380V/50HZ to 460V/60HZ. We are able to also purchase it for that customer if asked for.

Related Arciels:

• How to select proper centrifuge for project
• Introduction of shaker screen blinding
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• Choose the right centrifuge for drilling waste management
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40 more centrifuges to Africa

The market is silent, as the oil price goes down, the market is quiet. But let us be prepared. We do not want to be focused on, but this is for Africa. When we talk about the situation right now on the market, they said.

As our press release before, in 2014, there is a few dozens decanter centrifuges are sent to Africa, and just in the early of this year, another 40sets, to Africa.

The main difference of GN decanter centrifuge, comparing other supplier in China is:

1) Bowl Material: Duplex Stainless Steel Grade 2205 made by centrifugal casting Better balance 

2) Screw and Other bowl assembly material:  SS316L Stainless Steel; 

3) Screw protection: Replaceable Tungsten Carbide Tiles and special Ceramic for mud distribution port on conveyor.

4) Heavy Duty design with Big torch Gear Box 

5) Genuine SKF bearing

6) Pressurized Stainless Steel Electrical VFD (SIEMENS or ABB Brand) Control Box by PLC smart control and touch screen

There are two sets decanter centrifuge on the offshore rig. One centrifuge is from Baker Hughes Drilling Fluids Environmental Services, the other one is from our buyer, which is local professional solids control & drilling cuttings treatment service provider. Sometimes, the offshore rig uses this two sets centrifuge alternatively ;one is in use and the other one as backup. Sometimes, they use the two centrifuge together to work more fast.

Also this could be the reason that GN decanter centrifuge operating in Transocean offshore drilling project. http://gnsolidscontrol.com/drilling-fluids/gn-centrifuge-working-on-america-transocean-offshore-rig 

In this 40 sets centrifuges to Africa, mostly are GNLW363G-VFD, this is the most popular one from GN, widely used all around the world, and many different applications. Another one is GNLW452CD, this centrifuge is also popular for barite recovery, and a modular equipment for normal solids control system.