2014年12月2日星期二

Standard Drilling Mud Solids Control System for Oil & Gas Rig

Solids Control system is one of the 8 systems for oil and gas drilling rig. And it could be regarded as a complete closed loop system, which is used for receiving the drilling mud from the well and separating out as much as drilling cuttings, then transfer the drilling mud back into the drilling system.
In a complete drilling mud solids control system, or sometimes we call it drilling mud recycling or cleaning system, there are 4 steps of solids control and 5 steps cleaning. What do they mean?

What is 4 steps solids control?
Solids control, words speak out the meaning, to control the solids phase in the drilling mud to the minimum. There are 4 steps of solids control equipments,:
1.      Linear motional Shale Shaker, by the vibration of the shaker deck, the solids particles larger than 100 microns are separated out. Shale shaker is the most efficient equipment. Drilling mud from the well falls directly to the shakers buffer box. So shale shaker needs no feeding pumps.
2.      Desander cones, composed of several 10 inch hydrocyclones made of polyurethane material , are used for separating out the solids particles larger than 40  microns. Qty of 10 inch hydrocyclones depends on the treating capacity.
3.      Desilter cones, composed of several 4 inch hydrocyclones made of polyurethane material, used for separation of solids particles larger than 25 microns. Same as desander, this QTY also differs per capacity.
Remarks: in more and more cases, mud cleaner plays the role of both desander and desilter. It combined the desander, desilter together, with a underflow shaker.  And desander and desilter need respectively centrifugal pumps for feeding.
4 .  Decanter centrifuges. In a oil and gas system smaller than 1000HP rig, there is a middle speed decanter centrifuge, and for larger rigs, there are always one set of middle speed centrifuge and one set of high speed centrifuge. GNLW452 and GNLW363 are ideal choices here.
What is 5 steps cleaning?
5 Steps of cleaning for the drilling mud include above mentioned 4 items for separation of solids particles from the liquid, there is 1 more treatment to release the bubbles from the liquid, by Vacuum degasser.  Vacuum degasser is always located after the shale shaker and before others, so it also helps to protect the centrifugal pumps.

GN Solids Control has a long time experience design and provide such systems to worldwide large drilling companies. May you have interest, welcome to visit GN’s website or visit GN company.
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